Toppy Pallet System

Plastic Pallet and Palletless Systems

Toppy Pallet System

Innovative plastic pallet

This new system, patented by Toppy Srl, is not only a way to move, handle and stack your loads. This genial idea will let companies reduce their packaging and transport expenses, and respect nature at the same time. Thanks to Toppy Palletless System, the traditional wooden pallet will be replaced by a new and revolutionary plastic pallet. Such plastic pallet is very light (only 1,2 Kg) and ecological, because recyclable.

Description of the cycle:

  • The packaging cycle starts by placing the load onto a traditional wrapper, that will apply a plastic film on the load four sides.
  • The load has just been wrapped for the first time. It enters the logistic system, where the old pallet is taken away by a Toppy Four Finger machine. The Toppy Four Finger spread and enter the pallet base slots to keep the load steady while suspended; the old pallet is withdrawn from below and sent to the pallet stacker for storage and disposal.
  • At this stage the Toppy plastic Pallets are applied to the load through an additional film application, without any need of straps.
  • While suspended the load is wrapped again, but in a different way: this second wrapping is horizontal, given by an “orbital” movement. The load will be therefore totally wrapped on its six sides, more stable and well protected by any external agent (like in a cocoon!). The plastic supports are then fixed to the load by just applying an additional film wrapping.

SKILSS:

  • The Toppy Pallet frame is very strong and suitable to heavy loads up to 2000 kg.
  • Utmost versatility: the Toppy pallet is recyclable, disposal, stackable, eco-friendly, suitable to different load sizes.
  • Toppy pallet definitely replaces the traditional expensive, wooden pallet. A real revolution within the world of packaging.
  • 2 Kg of plastic only can replace a 25 kg wooden pallet.
  • Saving of transport costs: one tir can load 18.000 Toppy pallets, instead of 560 wooden pallets.
  • Toppy pallet can be adjusted by the Toppy System according to the load dimensions.
  • The load, protected on all its six sides, is safe and stable, The Toppy pallet supports grand the maximum stability and ease of handling.
  • Particularly suitable to large-scale retail trade.
  • The Toppy plastic pallet can be used again for the next packaging cycles.
  • The Toppy plastic pallet is a polymere that can be fully recycled along with the common plastic.
  • The Toppy ecological pallet is particularly suitable to the export because it doesn’t need certifications or fumigation. In this way, it is possible to avoid  the inconvenience due to the disposal of the poisoned wooden pallets.

Pallet changer Toppy Four Fingers

The new Toppy Palletless System makes use of the working principles of Toppy Four Fingers.
The special swords of Toppy Four Fingers are inserted through the europallet open slots, while two rubber-covered side plates gently close onto the load in order to help support it. The system removes the pallet from below and replaces it with the special and economical pallet, made of recycled plastic.

Like in a cocoon

While suspended the load is wrapped again, but in a different way: this second wrapping is horizontal, given by an “orbital” movement. The load will be therefore totally wrapped on its six sides, more stable and well protected by any external agent (like in a cocoon!). The plastic supports are then fixed to the load by just applying an additional film wrapping.

Competitive and ecological

Thanks to the reduced operating costs, The Toppy Palletless System stands out on the market as a very competitive solution: the low price of the plastic supports does not force the companies to get it back or hire it, in order to gain the covered costs.
The Toppy ecological pallet is particularly suitable to the export because it doesn’t need certifications, nor fumigation. In this way, it is possible to avoid also the inconvenience due to the disposal of the poisoned wooden pallets.

Tilting
Inverting
Clamping
Pushing
Mobile
Inline