Inline Pallet exchanger
Four Press Aladdin

Automated Pallet Exchange System

PALLET TRANSFER SYSTEM 
FOUR PRESS ALADDIN

Are you looking for a pallet transfer system which doesn’t overturns the load and safely handle unstable loads? The perfect solution for you is the “Four Press Aladdin” thanks to his kind and careful material handling even for fragile loads.

Toppy pallet transfer system “Four Press Aladdin” allows the perfect pallet exchange under the load without inverting or tilting it. This version also includes a special carpets system avoiding products from falling down onto the conveyor and helping the pallet replacement for unstable items.

 

The pallet changer is complete with roll conveyors ready to be linked to a pallet transfer system.

 

The load is transferred inside the Toppy pallet transfer system “Four Press” area by the conveyor line. Two rubber side plates gently close and laterally support the load while the frontal and rear clamping devices run down over the pallet level and press the product on the 4 sides to better maintain it. The roll conveyor underneath the machine’s body performs the pallet replacement.

 

Toppy “Four press” is a compact pallet transfer system, not occupying a large space, very easy to be integrated, suitable for most applications, particularly recommended for non turnable loads. It is performing about 40/50 pallets per hours depending on logistic configuration.

1.FROM WOODEN PALLET TO PLASTIC PALLET: In many companies, there must be a separation between the goods reception area, where the shipping pallet generally made of woods are stopped, to the “white area” of the warehouse, where sanitized pallets (aluminium or plastic) are used. In our range of production there is also multiple dedusting cabins able to decontaminate the products and the air in order to maintain the certified environment.

 

2. SAVINGS AND AUTOMATIC: For companies with large numbers of pallets to handle, we usually recommend pallet transfer systems able to perform with many pallets every hour. Our system reduces the number of operators required for the production process and therefore the cost of labour.

 

3. STANDARDIZATION OF THE INTERNAL PALLET and CENTERING PRODUCTS: Modern production processes increasingly need to standardize all pallets that move products during the production cycle and often also in warehouse, which are usually automated.
Our pallet transfer systemsare perfectly suited because they are able to handle heavy goods and / or fragile products, replace new pallets with a used one, and center the product. It is also possible to carry our automatic packaging operations.

4. SHIPPING with SLIP SHEET WITHOUT PALLET: It’s essential to save on the transport cost of the shipment of finished products. The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be bestowed. Our Inverting pallet transfer systems placed at the end of the production process is able to automatically insert a slip sheet under the load, which will be ready for shipment without the pallet. The pallet stackers will automatically stack all the pallets that were removed.

 

5. SAFETY and WORK REDUCTION FOR OPERATORS: Our pallet transfer system significantly increases safety within the operation process, as the manual work of operators is greatly reduced. Our pallet transfer systems are very safe as they are equipped with advanced safety systems. The access to dangerous areas is controlled by doors with sensors, photocells, or laser scanners in order to prevent dangerous cycles.

 

6. PICKING & AGV: We offer a load transfer system able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operator in the composition of the load.

 

7.CLEANING, DEDUSTING AND SANITIZING: In the production range of our pallet inverters, a sanitization or dedusting system can be implemented. We usually supply these systems to companies that need to separate the “white” area from the “grey”. Where necessary, they insert a few particle counters in order to check the cleanliness and sanitization of the air before opening the doors. The main objective is to avoid high numbers of particles that remain suspended in certified atmospheres of UNI EN ISO 14644-1 certified environment (Federal Standard 209D, 209E in the United States).

The “Four Press Aladdin” pallet transfer system allows you to change the pallet without damaging the product in any way. Here we describe only a specific case of pallet transfer system sequences necessary to replace from a wooden pallet to plastic and vice versa.

 

1. Raw material on wooden pallet enters inside the “Four Press Aladdin” pallet changer

 

2. The lifting conveyor inside the “Four Press” rises the pallet till the product arrives at the lateral platforms level

 

3. The 2 frontal platforms (in front and in the back of the pallet) get down till product lower-level line

 

4. The 4 side walls (2 frontal + 2 lateral) gently close on the material

 

5. The material is held up by the 4 side walls

 

6. The 2 Aladdin blades close under the material to assure it.

 

7. The lifting conveyor inside the “Four Press” pallet changer runs down: wooden pallet is separate from the material

 

8. The empty plastic pallet is driven from the line inside the “Four Press Aladdin”

 

9. The lifting conveyor inside the “Four Press Aladdin” rises up the plastic pallet up to the material level

 

10. The 2 Aladdin blades open and material is placed on the plastic pallet

 

11. The 4 side walls open, the 2 frontal walls rise up over the material level

 

Material on the plastic pallet is driven out of the Four Press machine
Re palletizing operation is performed!

The MEKKANO gate combines with the components of the EASY BARRIER perimeter protection to overcome the limits of welded framing.

 

Using the pre-painted elements and original connecting systems with screw fastening, it is possible to assemble gates of different widths in a rapid and clean way, making them ready to be installed. With the same elements, the MEKKANO gate can be prepared in the right or left configuration, with outward or inward opening.

 

All the configurations of the gate can be obtained either for the version with the upper support or without it. The high strength of the connecting elements makes the structure as rigid as a classic welded frame.

Contact our team of experts and as soon as possible you will be given the price of the “Four Press Aladdin” and the price of other Pallet Transfer Systems. Get advice on the solution that best suits your needs!

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Get advice from our experts

If you are looking for a pallet changing solution, our experts will advise you on the most suitable solution by choosing from more than 50 models in our range. Together, we will identify the most suitable solution according to your product, the number of pallets that need to be changed in a day, the space in your warehouse, and the possibility to implement automation. The first step is to understand if your product can be overturned

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