This pallet transfer equipment is the fastest pallet changing solution in the world patented by Toppy in 2022. It’s a pallet transfer system capable of handling up to 100 pallets per hour in a very confined space.
“Side Pusher Logy” performs the load transfer cycle by quickly transferring the load from the origin pallet to the destination pallet.
This pallet tranfer system is capable also of handling loads with slipsheets and it is customizable for each customer. Since each system is specifically designed for the each customer according to its characteristics, we would like to describe this specific case:
We provided this automatic system with one shiftable plate for load transferring connected to 2 linear rails. Behind the pallet transfer equipment there is an hydraulic system that controls these two linear rails.
This device deals with the destination pallet and protects the load during the load transfer cycle. In order to automate the process of pallet changing, we provide one “bridge” plate for the connection with roller conveyors and one load supports.
For this specif customer, we provided the pallet transfer equipment with 6 motorized roll conveyors. We included also two pallet stackers for the origin and destination pallet, both with 15 pallets capacity.
This is the fastest pallet transfer equipment in the world capable of managing up to 100 pallet per hour. It’s capable of handling many different kinds of pallet.
Let’s dive together on this specific cycle for pallet changing:
1.The origin pallet with the load is conveyed from the customer’s logistic line to the input roll conveyor and then to “Side Pusher Logy”;
2. During the origin pallet transfer, the pallet stacker releases the destination pallet from the roll conveyor. The destination pallet drives from the roll conveyor to the blade plate;
3. Due to the pneumatic system the blade plate goes on the destination pallet;
4. Thanks to the hydraulic system, “Side Pusher” transfers the load from the origin pallet to destination pallet. During the load transfer, the origin pallet is supported from the side by a mechanical bumper in order to avoid the pallet shifting/displacement;
5. The “Side Pusher” with the blade plate returns to the starting positions;
6. The load with the destination pallet is conveyed from the roll conveyor to the output roll conveyor, then to the customer’s logistic line;
7. The origin pallet without the load is conveyed from the roll conveyor to the origin pallet stacker.
1.FROM WOODEN PALLET TO PLASTIC PALLET:
In many companies there is the need of changing from wooden to plastic pallet and viceversa, changing wooden to wooden, changing the CHEP pallet instead of a plastic one and many other variations.
2. SAVINGS AND AUTOMATIC:
For those company that manage a huge number of pallet we usually recommend pallet transfer equipment. Our system reduces the number of operators required for the pallet changing operation and therefore the cost of labor.
3. STANDARDIZATION OF THE INTERNAL PALLET:
Modern production processes increasingly need to standardize all pallets for an easiere and more organized products management. Our pallet changers system are capable also of handling heavy or fragile products. It’s also possible to carry our automatic packaging operations.
4. SHIPPING with SLIP SHEET WITHOUT PALLET:
It’s essential to save on the shipmente of cost finished products.
The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our pallet transfer systems are capable of inserting automatically a slipsheet under the load. We usally provide our systems with pallet stackers for automatically stacking all the pallets removed.
5. SAFETY and WORK REDUCTION FOR OPERATORS:
Our pallet transfer system significantly increase safety within the process, as the manual work of operators is seriously reduced. Our load transfer systems are very safe as we provide durable and advanced safety systems. It is possible to conrol the access to dangerous areas by doors with sensors, photocells or laser scanners in order to prevent any problems.
6. PICKING & AGV:
We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operators on the composition of the load.
7. CLEANING, DEDUSTING AND SANITIZING:
It is possible to implement your warehouse with a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey” area. Check out Toppy’s dedusting cabins capable of decontaminate the load and the air in order to maintain the certified environment.
We design and provide solutions for handling even the heaviest loads in a easy and safe manner. Toppy provides pallet changers with safety systems to avoid accidents at work, with particular attention to GMP standards to ensure the appropriate quality standards.
Toppy supply pallet transfer equipment with safety fences that do not allow the operators entering in the operational area. These are security systems such as metal perimeter protection nets and safety photocells.
Get in touch with our experts to learn more about our security measures.
If you are looking for a pallet transfer equipment, our experts will advise you on the most suitable solution by choosing from more than 50 models in our range.
Firstly, we will identify the most suitable solution according to your product, the number of pallets that need to be changed in a day, the space you have available and eventually implement automation.The first step is to understand if your product can be overturned.
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Choose one of these technologies: