Load Handling Solution

Fully Automated Pallet Changing System

LOAD HANDLING SOLUTION

“I-BEETLE WITH V-SHAPE”

If you are looking for a new innovative solution for changing and trasporting te pallet, “I-Beetle with V-Shape” is the right solution for you. This load handling solution will improve your process with the highest level of automation. 

The pallet transfer system guarantees a productivity of 40 pallets per hour.

 

“I-Beetle with V-Shape” is a load handling solution capable of handling any types of pallet. The system stacks evey pallet in the apposite pallet stacker. Every pallet stacker has a maximum capacity of 15 pallets. 

Our pallet changer system guarantees a quicky execution instead of the stationary pallet inverter version, due to the level of automation, the roller conveyors, two pallet stackers and the automatic slip-shit dispenser. 

 

Toppy provides “I-Beetle with V-Shape” with an adaptive centering system with sonar measurement that center the goods inside the new pallet.

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Toppy’s pallet changer system is capable of managing different types of pallet. Since each system is specifically designed for each customer depending on its characteristics, we would like to describe this case of replacing wooden pallets with plastic pallets.

 

Let’s dive together on this specific cycle:

 

1.The operator loads trought a forklift the product on the conveyor;

 

2. “V-Shape Logy” closes the upper platform and, at the same time, turns the load 120°;

 

3.  At this stage, the sonar measures the product. The system processes the info in order to center product on the pallet.

 

4. The loading platform goes down at 0°. It goes back into the initial level for replacing the pallet. 

 

5. The system removes the pallet and loads it into the chain conveyor. The destination pallet goes to the apposite pallet stacker. 

 

6. In the meanwhile, the other pallet stacker deliveres the new pallet  to “V-Shape Logy”.

 

7. The centering system places the pallet at the bottom of the product.

 

8. Finally, Toppy’s pallet changer system  tilts back the entire load with the new pallet on the roller conveyor. 

1.FROM WOODEN PALLET TO PLASTIC PALLET:

In many companies there is the need of changing from wooden to plastic pallet and viceversa, changing wooden to wooden, changing the CHEP pallet instead of a plastic one and many other variations. 

 

2. SAVINGS AND AUTOMATIC: 

For those company that manage a huge number of pallet we usually recommend pallet transfer equipment. Our system reduces the number of operators required for the pallet changing operation and therefore the cost of labor.

 

3. STANDARDIZATION OF THE INTERNAL PALLET:

Modern production processes increasingly need to standardize all pallets for an easiere and more organized products management.  Our pallet changers system are capable also of handling heavy or fragile products. It’s also possible to carry our automatic packaging operations.

 

4. SHIPPING with SLIP SHEET WITHOUT PALLET: 

It’s essential to save on the shipmente of cost finished products. 

The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our pallet transfer systems are capable of inserting automatically a slipsheet under the load. We usally provide our systems with pallet stackers for automatically stacking all the pallets removed.

 

5. SAFETY and WORK REDUCTION FOR OPERATORS: 

Our pallet transfer system significantly increase safety within the process, as the manual work of operators is seriously reduced. Our load transfer systems are very safe as we provide durable and advanced safety systems. It is possible to conrol the access to dangerous areas  by doors with sensors, photocells or laser scanners in order to prevent any problems.

 

6. PICKING & AGV: 

We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operators on the composition of the load.

 

7. CLEANING, DEDUSTING AND SANITIZING: 

It is possible to implement your warehouse with a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey” area. Check out Toppy’s dedusting cabins capable of decontaminate the load and the air in order to maintain the certified environment.

We design and provide solutions for handling even the heaviest loads in a easy and safe manner. Toppy provides pallet changers with safety systems to avoid accidents at work, with particular attention to GMP standards to ensure the appropriate quality standards. 

 

Toppy supply load handling solution with safety fences that do not allow the operators entering in the operational area. These are security systems such as metal perimeter protection nets and safety photocells. 

 

Get in touch with our experts to learn more about our security measures.

Contact our team of experts and within 24 hours they will give you the price of  “I-Beettle with V-Shape” and the price of other pallet changersGet advice on the solution that best suits your needs!

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Get advice form our experts

and choose the right load handling solution

 

If you are looking for a load handling solution, our experts will advise you on the most suitable solution by choosing from more than 50 models in our range.

 

Firstly, we will identify the most suitable solution according to your product, the number of pallets that need to be changed in a day, the space you have available and eventually implement automation.

 

The first step is to understand if your product can be overturned.

Can your products be overturned?

Choose one of these technologies:

Can your products not be overturned?

Choose one of these technologies:

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