Load Transfer System

LOAD TRANSFER SYSTEM

“LTS”

If you need to automatically change your pallet in confined space, this is one of the most sophisticated load transfer system in the world designed by Toppy. It’s a very compact solution with two pallet stackers. 

 

This pallet transfer system is a fully automatic pallet changer system capable of managing up to 60 changes per hour. We provide this system with two pallet stackers with a capacity of 20 pallets each. These pallet stackers deals with the load holder thanks to an advanced shuttle. 

 

Our load transfer system is capable of centering the load on the pallet thanks to an advanced centering system. The system will gently holds your loads thanks to two-side plates complete of soft black-mousse.

inline pallet exchanger LTS with boxes

Toppy’s load transfer system is capable of managing different types of pallet. Since each system is specifically designed for each customer depending on its characteristics, we would like to describe this specific case:

 

The description of this cycle refers only on exchanging a GMA pallet with a CHEP pallet:

 

1. The operator drives by forklift the entire load on the receiving deck of “LTS”;

 

2. The two-side plates blocks and safely lifts the load in order to separate it from the pallet;

 

3. The GMA pallet (that need to be changed) moves automatically in the apposite pallet stacker;

 

4. In the meanwhile the other pallet stacker releases the CHEP pallet;

 

5. The CHEP pallet follows the plate movement for being positioned inside the receiveing deck, just under the load. Now the product is above the receiving deck;

 

6. The two-side plates opens for releasing the product on the deck plate;

 

7. The deck plate runs back allowing the product to comes down on the CHEP pallet in a soft way;

 

8. The 2 side-plates closes to stabilize and center the product on the destination CHEP pallet. In the meantime the GMA pallet is stacked in the stacker;

 

9. Finally, you are ready for picking up the load with the CHEP pallet.

1.FROM WOODEN PALLET TO PLASTIC PALLET:

In many companies there is the need of changing from wooden to plastic pallet and viceversa, changing wooden to wooden, changing the CHEP pallet instead of a plastic one and many other variations.

 

2. SAVINGS AND AUTOMATIC: 

For those company that manage a huge number of pallet we usually recommend pallet transfer equipment. Our system reduces the number of operators required for the pallet changing operation and therefore the cost of labor.

 

3. STANDARDIZATION OF THE INTERNAL PALLET:

Modern production processes increasingly need to standardize all pallets for an easiere and more organized products management.  Our pallet changers system are capable also of handling heavy or fragile products. It’s also possible to carry our automatic packaging operations.

 

4. SHIPPING with SLIP SHEET WITHOUT PALLET: 

It’s essential to save on the shipmente of cost finished products. 

The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our pallet transfer systems are capable of inserting automatically a slipsheet under the load. We usally provide our systems with pallet stackers for automatically stacking all the pallets removed.

 

5. SAFETY and WORK REDUCTION FOR OPERATORS: 

Our pallet transfer system significantly increase safety within the process, as the manual work of operators is seriously reduced. Our load transfer systems are very safe as we provide durable and advanced safety systems. It is possible to conrol the access to dangerous areas  by doors with sensors, photocells or laser scanners in order to prevent any problems.

 

6. PICKING & AGV: 

We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operators on the composition of the load.

 

7. CLEANING, DEDUSTING AND SANITIZING: 

It is possible to implement your warehouse with a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey” area. Check out Toppy’s dedusting cabins capable of decontaminate the load and the air in order to maintain the certified environment.

We design and provide solutions for handling even the heaviest loads in a easy and safe manner. Toppy provides pallet changers with safety systems to avoid accidents at work, with particular attention to GMP standards to ensure the appropriate quality standards. 

 

Toppy supply load transfer systems with safety fences that do not allow the operators entering in the operational area. These are security systems such as metal perimeter protection nets and safety photocells. 

 

Get in touch with our experts to learn more about our security measures.

Contact our team of experts and within 24 hours they will give you the price of  “LTS” and the price of other pallet changersGet advice on the solution that best suits your needs!

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and choose the right load transfer system 

 

If you are looking for a load transfer system, our experts will advise you on the most suitable solution by choosing from more than 50 models in our range

 

Firstly, we will identify the most suitable solution according to your product, the number of pallets that need to be changed in a day, the space you have available and eventually implement automation.The first step is to understand if your product can be overturned.

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