Pallet Inverter
L-Shape Inline APS

Pallet Inverter

L-Shape Inline APS

Pallet inverter l-shape aps 2
Revolutionary inline pallet changer system;

Performance up to 100 pallets / h;

Customized logistic line;

Change the pallet by tilting the load;

Ideal for many types of products;

Integrated pallet stackers;

Safe pressure of the products.

What products does it move?

It’s automatic pallet inverter able to move many types of products.  Please find below some examples of products able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, large cartons, paper rolls, plywood etc.

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Pallet inverter l-shape aps 1

SOME REFERENCES

What is your need?

 

  1. FROM WOODEN PALLET TO PLASTIC PALLET: In many companies, there must be a separation between the goods reception area, where the shipping pallet generally made of woods are stopped, to the “white area” of the warehouse, where sanitized pallets (aluminum or plastic) are used. In our range of production there is also multiple dedusting cabins able to decontaminate the products and the air in order to maintain the certified environment.

 

  1. SAVINGS AND AUTOMATIC: For companies with large numbers of pallets to handle, we usually recommend automatic solutions, able to perform with many pallets every hour. Our system reduces the number of operators required for the production process and therefore the cost of labor.

 

  1. STANDARDIZATION OF THE INTERNAL PALLET and CENTERING PRODUCTS: Modern production processes increasingly need to standardize all pallets that move products during the production cycle and often also in warehouse, which are usually automated.
    Our pallet changers system can suit perfectly because they are able to handle heavy goods and / or fragile products whatever is the incoming pallet, replace it with a used one and center the product. It’s also possible to carry our automatic packaging operations.

 

  1. SHIPPING with SLIP SHEET WITHOUT PALLET: It’s essential to save on the transport cost of the shipment of finished products. The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our Inverter pallet changer placed at the end of the production process, are able to insert automatically a slipsheet under the load, which will be ready for shipment without the pallet. The pallet stackers will automatically stack all the pallets removed.

 

  1. SAFETY and WORK REDUCTION FOR OPERATORS: Our Pallet Inverter significantly increase safety within the process, as the manual work of operators is seriously reduced. Our pallet Inverter systems are very safe as they are equipped with advanced safety systems. The access to dangerous areas is controlled by doors with sensors, photocells or laser scanners in order to prevent dangerous cycles.

 

  1. PICKING & AGV: We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operator in the composition of the load.

 

  1. CLEANING, DEDUSTING AND SANITIZING: In the production range with our pallet inverter can be implemented a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey”. Where necessary, there are inserted few particle counters in order to check the cleanliness and sanitization of the air before opening the doors. The main objective is to avoid that too high numbers of particles remain suspended in certified atmospheres of UNI EN ISO 14644-1 certified environments (Federal Standard 209D, 209E in the United States).

Description of the inline pallet changer L-SHAPE APS

The system guarantees a productivity of 100 pallets per hour.

Toppy L-Shape APS is a fully automatic pallet changer that allows very fast pallet change, having included a stacker / unstacker system with robot.

The lower platform is equipped with a metal plate that allows the pallet to be changed with the machine tilted between 90 ° and 130 ° depending on the product.

 

How does the pallet change operation take place?

Below we describe the logistics system phases needed to replace wooden pallet with a plastic pallet. Vice versa, operation can be managed via PLC with adequate program:

 

The operating logic of the system is illustrated below:

 

  1. The operator loads the product on pallet into the platform of the original pallet;
  2. The robot will have already placed the new pallet on the platform next to the original pallet;
  3. Both pallets are hooked through the two pallet locks positioned on the platform;
  4. L-SHAPE APS starts the pallet change cycle.
  5. The top compactor lower until it adheres to the product;
  6. At this point the machine body and the lower loading platform until the correct angle is reached (between 90 ° and 130 ° depending on the product).
  7. In this position the product will be detached from the pallet, which will be moved to be replaced with the new pallet positioned on the side.
  8. The target pallet is now in front of the product.
  9. The machine body and the lower platform return to floor level.
  10. The product on the destination pallet is picked up by the operator
  11. The original pallet robot picks up the pallet and stacks it.

 

SECURITY SYSTEM

The MEKKANO gate combines with the components for the EASY BARRIER perimeter protection overcoming the limits of welded framing.

Using the pre-painted elements and original connecting systems with screw fastening, it is possible to assemble gates of different width in a rapid and clean way, making them ready to be installed. With the same elements, the MEKKANO gate can be prepared in the right or left configuration, with outward or inward opening.

All the configurations of the gate can be obtained either for the version with the upper support or without it. The high strength of the connecting elements makes the structure as rigid as a classic welded frame.

PALLET CHANGER DESIGNED FOR HIGH-BAY WAREHOUSE

We customize the inline pallet changer system according to your workflow, type of products, warehouse space and many other variations. We can provide the perfect pallet changer for your specific case.

  • Machine execution in compliance with the URS specifications
  • Machines prepared for refrigerated environments
  • Customized solutions
  • Solutions with integrated traceability
  • Personalization of details
  • Machines prepared for humid environments
  • Available with parcel counter devices
  • We assist in the picking and tracking of products
  • Scheduled maintenance services always available
  • Tele assistance always available
  • Training of available operating personnel
  • Simple and intuitive software interface
  • Tests and realtime virtual communications
  • Wild range of solutins
  • Turnkey systems
  • Machine inspections and certifications are available
  • Modernization and rehabilitaion of existing sytems

OTHER TECHNOLOGIES TO HANDLE PRODUCTS SAFELY

  • Up to 50 pallet x hour.

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 100 pallet x hour (new patent 2021)

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 70 pallet x hour

    You're looking at this category

  • Up to 80 pallet x hour

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 40 pallet x hour

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 100 pallet x hour

    You're looking at this category

F.A.Q. FREQUENTLY ASKED QUESTIONS

What type of products are suitable for this NEW pallet changer?

Thanks to the blades that operates as support surface at the base of the load, this pallet changer can operate with all products: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, large cartons, paper rolls, plywood etc.

How does the pallet change operation take place?

The pallet change operation takes place thanks to the lateral pression and support at the base of the product in order to allow the replacement of the pallet.

Can the machine be modified for specific applications?

Yes absolutely, we are able to customize the machines according to the customer’s needs.

What type of pallet is it able to work with?

It can operate with any pallet size, in particular all standard sizes and other special sizes. It is possible to use pallets of any material (wood, plastic, aluminum, iron, etc.)

How does it behave with fragile products?

During the pallet change operation, even the most delicate products are not damaged. The mosaic type of the products is not changed.

What is the difference between ``mobile`` and ``stationary`` pallet changer?

Falcon Wing is also available as a stationary machine.

The mobile pallet changers are very versatile systems as they do not need to reserve a specific area for the operation that can be performed in any production area. The mobile pallet changer also partially compensates for the use of the pallet truck as it allows the transport of the load inside the warehouse.

Our stationary station pallet turners, on the other hand, are used by customers who need to change a substantial number of pallets / h and can have a dedicated warehouse area for the pallet change operation.

 

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Tilting
Inverting
Clamping
Pushing
Mobile
Inline