Pallet exchange Four Press Aladdin

Automated Pallet Exchange System

Four Press Aladdin

Ideal for many types of products;

No tilting, rotating or tipping the load;

Customized logistic line;

Performance up to 50 pallets / h;

Equipped with ``special carpets`` that prevents fall of unstable products;

Fully automated operating cycle;

Safe pressure of the products.

What products does it move?

This inline pallet changer is able to handle many types of products: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, large cartons, paper rolls, plywood etc.

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SOME REFERENCES

Description of the Inline pallet changer “FOUR PRESS ALADDIN”

Toppy Four Press Aladdin allows the perfect pallet exchange under the load without inverting or tilting it. This version also includes a special carpets system avoiding product falling down on conveyor and helping the pallet replacement for unstable items.

Machine is complete of roll conveyors ready to be linked to a logistic line.

The load is transferred inside the Toppy Four Press area by the conveyor line. Two rubber side plates gently close and support laterally the load while the frontal and rear clamping devices run down over the pallet level and press the product on the 4 sides to better maintain it. The roll conveyor underneath machine body perform the pallet replacement.

Toppy Four press is a compact machine, not occupying a large space, very easy to be integrated, suitable for most applications, particularly recommended for not turnable loads. It is performing about 30/40 pallets per hours depending on logistic configuration.

How does the pallet change operation take place?

The Four Press Aladdin system allows you to change the pallet without damaging the product in any way. Here following we describe only a specific case of logistic system sequences necessary to replace from wooden pallet to plastic and vice versa.

 

  1. Raw material on wooden pallet enters inside the Four Press Aladdin pallet changer
  2. The lifting conveyor inside the Four Press rises the pallet till the product arrive at the lateral platforms level
  3. The 2 frontal platforms (in front and in the back of the pallet) get down till product lower-level line
  4. The 4 side walls (2 frontal + 2 lateral) gently close on the material
  5. The material is hold up by the 4 side walls
  6. The 2 Aladdin blades close under the material to assure it.
  7. The lifting conveyor inside the Four Press runs down: wooden pallet is separate from the material
  8. Empty plastic pallet is driven from the line inside the Four Press Aladdin
  9. The lifting conveyor inside the Four Press Aladdin rises up the plastic pallet up to the material level
  10. The 2 Aladdin blades open and material is placed on the plastic pallet
  11. The 4 side walls open, the 2 frontal walls rise up over the material level
  12. Material on plastic pallet is driven out of the Four Press machine
    Re palletizing operation is performed!

 

SECURITY SYSTEM

The MEKKANO gate combines with the components for the EASY BARRIER perimeter protection overcoming the limits of welded framing.

Using the pre-painted elements and original connecting systems with screw fastening, it is possible to assemble gates of different width in a rapid and clean way, making them ready to be installed. With the same elements, the MEKKANO gate can be prepared in the right or left configuration, with outward or inward opening.

All the configurations of the gate can be obtained either for the version with the upper support or without it. The high strength of the connecting elements makes the structure as rigid as a classic welded frame.

What is your need?

  1. FROM WOODEN PALLET TO PLASTIC PALLET: In many companies, there must be a separation between the goods reception area, where the shipping pallet generally made of woods are stopped, to the “white area” of the warehouse, where sanitized pallets (aluminum or plastic) are used. In our range of production there is also multiple dedusting cabins able to decontaminate the products and the air in order to maintain the certified environment.
  1. SAVINGS AND AUTOMATIC: For companies with large numbers of pallets to handle, we usually recommend automatic solutions, able to perform with many pallets every hour. Our system reduces the number of operators required for the production process and therefore the cost of labor.
     
  1. STANDARDIZATION OF THE INTERNAL PALLET and CENTERING PRODUCTS: Modern production processes increasingly need to standardize all pallets that move products during the production cycle and often also in warehouse, which are usually automated.
    Our pallet changers system can suit perfectly because they are able to handle heavy goods and / or fragile products whatever is the incoming pallet, replace it with a used one and center the product. It’s also possible to carry our automatic packaging operations.
  1. SHIPPING with SLIP SHEET WITHOUT PALLET: It’s essential to save on the transport cost of the shipment of finished products. The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our Inverter pallet changer placed at the end of the production process, are able to insert automatically a slipsheet under the load, which will be ready for shipment without the pallet. The pallet stackers will automatically stack all the pallets removed.
     
  1. SAFETY and WORK REDUCTION FOR OPERATORS: Our Pallet Inverter significantly increase safety within the process, as the manual work of operators is seriously reduced. Our pallet Inverter systems are very safe as they are equipped with advanced safety systems. The access to dangerous areas is controlled by doors with sensors, photocells or laser scanners in order to prevent dangerous cycles.
     
  1. PICKING & AGV: We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operator in the composition of the load.
     
  1. CLEANING, DEDUSTING AND SANITIZING: In the production range with our pallet inverter can be implemented a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey”. Where necessary, there are inserted few particle counters in order to check the cleanliness and sanitization of the air before opening the doors. The main objective is to avoid that too high numbers of particles remain suspended in certified atmospheres of UNI EN ISO 14644-1 certified environments (Federal Standard 209D, 209E in the United States).

PALLET CHANGER DESIGNED FOR HIGH-BAY WAREHOUSE

We customize the inline pallet changer system according to your workflow, type of products, warehouse space and many other variations. We can provide the perfect pallet changer for your specific case.

  • Machine execution in compliance with the URS specifications
  • Machines prepared for refrigerated environments
  • Customized solutions
  • Solutions with integrated traceability
  • Personalization of details
  • Machines prepared for humid environments
  • Available with parcel counter devices
  • We assist in the picking and tracking of products
  • Scheduled maintenance services always available
  • Tele assistance always available
  • Training of available operating personnel
  • Simple and intuitive software interface
  • Tests and realtime virtual communications
  • Wild range of solutins
  • Turnkey systems
  • Machine inspections and certifications are available
  • Modernization and rehabilitaion of existing sytems

OTHER TECHNOLOGIES TO HANDLE PRODUCTS SAFELY

  • Up to 90 pallet x hour.

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 120 pallet x hour (new patent 2021)

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 70 pallet x hour

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 80 pallet x hour

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 40 pallet x hour

    Able to handle: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, octabin, paper rolls, plywood etc.

  • Up to 120 pallet x hour

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F.A.Q. FREQUENTLY ASKED QUESTIONS

Is possible to customize “Four Press Aladdin Inline” for special applications?

Yes, absolutely, we are able to customize inline system according to the customer’s needs.

Which products are suitable for this device?

This automatic pallet inverter is able to work with many products, boxes, vials, flasks, trays, bottles, packs, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, large containers, paper rolls, plywood, battery etc.

What type of pallet it’s able to operate with?

It can operate with any pallet size, from standard to special ones. It is possible to use pallets of many materials (wood , plastic, aluminium, iron, etc.)

How does the pallet change take place?

The automatic system replaces the pallet by lifting the load and lateral locking of the product.

How are the products loaded or unloaded from the pallet changer devices?

They can be loaded and unloaded by forklift or forklift truck.

How does it operates with fragile products?

Even the most fragile products are securely locked by the upper platform in order to safe the product.  The upper platform locks the products with a light pression managed by a shock absorber system and limit-switches that prevent the products to be crushed.

What’s the difference between “mobile” and “stationary” pallet?

The mobile pallet changers are really versatile systems as they do not need to dedicate a specific area for the operation so can be performed in any production area. The stationary pallet changers partially compensate the use of the transpallet as it allows the transport of the loads inside the dispenser.

Our stationary pallet changer are used by customers who need to change a substantial number of pallets per hour and can’t have a dedicated area dedicated for the pallet change operation.

 

Pallet change logistics systems are required to automate consistent flows of goods on pallet. In order to manage large quantities of goods and to reduce personnel costs, we usually recommend our logistics lines.

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Tilting
Inverting
Clamping
Pushing
Mobile
Inline