Clearing Airlock

Toppy dedusting cabin

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Description of the dedusting cabin

The pallet changers devices can be inserted in a dedusting cabin.

The pallet change operation is specially coordinated with the load dedusting process to prevent the transit of the wooden pallet from contaminating that of the plastic pallet.

The cabin is made with stainless steel walls with a scotch brite finish, equipped with ceiling lights for internal lighting.

The unit consists of a cleanroom airlock (which contains the pallet changer) equipped with interlocked doors and a unit for blowing and air purification. In addition, there’s the optional of integrated additional blowing system with compressed air nozzles or a film cutting machine positioned at the beginning of the line.

How does the cleanroom airlock work?

The cabin is made with stainless steel walls with a scotch brite finish, equipped with ceiling lights for internal lighting.

The operating principle of pulverization is based on the action of high-speed air jets filtered through a HEPA filter. The launch of the air jets comes from adjustable and nozzle diffusers, mounted on a C-frame secured to the Master inverter.

The recirculated air, before being filtered by the HEPA filter, passes through n. 2 prefilters G4.

The maintenance of the prefilters is foreseen inside the cabin, through removable frames.

A high-pressure electric fan allows the recirculation of the air and the expulsion of 10% of the same, after filtration in order to keep the interior in negative pressure.

The HEPA filter is positioned in the upper external part of the cabin. The clogging control of the HEPA filter is managed by a MAGNEHELIC differential pressure gauge (scale 0-500 la)

SECURITY SYSTEM

The MEKKANO gate combines with the components for the EASY BARRIER perimeter protection overcoming the limits of welded framing.

Using the pre-painted elements and original connecting systems with screw fastening, it is possible to assemble gates of different width in a rapid and clean way, making them ready to be installed. With the same elements, the MEKKANO gate can be prepared in the right or left configuration, with outward or inward opening.

All the configurations of the gate can be obtained either for the version with the upper support or without it. The high strength of the connecting elements makes the structure as rigid as a classic welded frame.

What is your need?

1. FROM WOODEN PALLET TO PLASTIC PALLET: In many companies, there must be a separation between the goods reception area, where the shipping pallet generally made of woods are stopped, to the “white area” of the warehouse, where sanitized pallets (aluminum or plastic) are used. In our range of production there is also multiple dedusting cabins able to decontaminate the products and the air in order to maintain the certified environment.

2. SAVINGS AND AUTOMATIC: For companies with large numbers of pallets to handle, we usually recommend automatic solutions, able to perform with many pallets every hour. Our system reduces the number of operators required for the production process and therefore the cost of labor.

3. STANDARDIZATION OF THE INTERNAL PALLET and CENTERING PRODUCTS: Modern production processes increasingly need to standardize all pallets that move products during the production cycle and often also in warehouse, which are usually automated.
   Our pallet changers system can suit perfectly because they are able to handle heavy goods and / or fragile products whatever is the incoming pallet, replace it with a used one and center the product. It’s also possible to carry our automatic packaging operations.

4. SHIPPING with SLIP SHEET WITHOUT PALLET: It’s essential to save on the transport cost of the shipment of finished products. The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our Inverter pallet changer placed at the end of the production process, are able to insert automatically a slipsheet under the load, which will be ready for shipment without the pallet. The pallet stackers will automatically stack all the pallets removed.

5. SAFETY and WORK REDUCTION FOR OPERATORS: Our Pallet Inverter significantly increase safety within the process, as the manual work of operators is seriously reduced. Our pallet Inverter systems are very safe as they are equipped with advanced safety systems. The access to dangerous areas is controlled by doors with sensors, photocells or laser scanners in order to prevent dangerous cycles.

6. PICKING & AGV: We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operator in the composition of the load.

7. CLEANING, DEDUSTING AND SANITIZING: In the production range with our pallet inverter can be implemented a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey”. Where necessary, there are inserted few particle counters in order to check the cleanliness and sanitization of the air before opening the doors. The main objective is to avoid that too high numbers of particles remain suspended in certified atmospheres of UNI EN ISO 14644-1 certified environments (Federal Standard 209D, 209E in the United States).